Electrical training

ZOPGJD-01 Optical Mechanical and Electrical Integrated Evaluation Training Device

Optical and electrical integration training assessment equipment, optical and electrical integrated training description to assemble production equipment based on existing mechanical components, and can also add mechanical parts to assemble other production equipment, so that the entire device can flexibly assemble the assembly according to teaching or competition requirements for production. Functional electromechanical integrated equipment.

The composition of the practical tr*ning and assessment device:

The optical electromechanical tr*ning device consists of an aluminum alloy guide r*l tr*ning platform , typical mechatronic equipment mechanical components, modules, inverter modules, button modules, power modules, simulated production equipment tr*ning modules, terminal blocks and various , computers and other components. The overall structure is open and disassembled. The tr*ning device is used for assembling mechanical parts. Production equipment can be assembled based on existing mechanical parts, or mechanical parts can be added to assemble other production equipment, so that the entire device can be flexibly used for teaching or competition. Requires the assembly of mechatronic equipment with production functions. The modules adopt standard structures and drawer-type module placement racks, which are highly interchangeable; the module content is determined according to the principle of productive functions and integrated learning functions, so that the required modules can be easily selected during teaching or competition. The equipment needs to meet the requirements of the competition, and it is also required to have scalable functions that can form a larger production simulation system to meet the teaching and tr*ning requirements of various user schools at different levels and in different majors.

Technical Parameters

1. AC power supply: three-phase five-wire AC 380V±10% 50 Hz (or single-phase three-wire 220v)
2. Temperature: -10~40 ℃; ambient humidity: ≥85% (25℃);
3. Dimensions: long *Width*Height=1200*800*1500 mm;
4. Power consumption of the whole machine: >1.5 kW;
5. Safety protection measures: It has grounding protection and leakage protection functions, and its safety complies with relevant national standards. Use high-insulation safety sockets and high-strength safety experimental wires with insulating sheaths.

Some practical tr*ning projects:

1. Installation and debugging of the pneumatic
system (1) Installation of the pneumatic direction control loop (2) Installation of the pneumatic speed control loop
(3) Installation of the pneumatic sequence control loop (4) Installation of the pneumatic manipulator
(5) Connection of the pneumatic system *r circuit ( 6) Position adjustment of the magnetic switch
(7) Debugging of the pneumatic system (8) Installation of the swing control circuit
2. Installation and debugging of the frequency converter
(1) Connection between the frequency converter and the m*n circuit of the AC motor
(2) Parameter setting and operation of the frequency converter panel (3) Control of the AC motor speed regulation by the frequency converter panel (4) Control of the motor through the external terminals of the frequency converter Start and stop
3. Installation and debugging of electromechanical equipment
(1) Adjustment of coaxiality of transmission device (2) Installation and adjustment of belt conveyor
(3) Installation and debugging of handling robot equipment (4) Installation and debugging of object sorting equipment
(5) Feeding Equipment installation and debugging (6) Automatic production line equipment installation and debugging
4. Installation and plc programming of electrical control circuits (1) Connection and programming of motor forward and reverse control circuits (2) Connection and programming of motor speed control circuits (3) Programming of belt conveyor detection (4) Pneumatic sequential action control Program writing (5) Pneumatic manipulator control program writing (6) Mechatronics equipment control program writing (7) Automatic production line control program writing 5. Installation and debugging of automatic control system (1) Installation and debugging of various sensors (2) Automatic control of belt conveyor detection (3) Automatic control of manipulator (4) Automatic control of electromechanical integration (5) Installation of PLC control system and debugging (6) Installation and debugging of automatic production line 6. Basic control and settings of the touch screen (1) Wiring and basic parameter settings of the touch screen; (2) Basic instruction programming exercises based on the touch screen control method; (3) Communication control between PLC, touch screen and inverter. 7. It can be used for assessment or skills competition. The professional abilities that can be tested are (1) Assembly and adjustment ability of mechanical components (2) Installation and debugging ability of electromechanical equipment (3) Circuit installation ability (4) Installation and debugging ability of pneumatic system (5) ) Ability to write control programs for mechatronics equipment (6) Ability to install and debug automatic control systems

Equipment structure:

The electromechanical experimental bench is an aluminum alloy guide r*l type. The I/O terminals of the PLC module of the practical tr*ning and assessment device, the wiring terminals of the frequency converter, and the connection terminals of common modules and PLC are all connected to safety sockets, using wires with safety plugs. Make circuit connections; the circuits of each command switch, photoelectric switch, sensor and indicating element are connected through the terminal strip. The combination of plug-in and pull-out wire connection circuits and terminal card connection circuits not only ensures the tr*ning, formation and consolidation of students' basic skills, but also ensures the speed, safety and reliability of circuit connections.
Aluminum alloy guide r*l tr*ning platform: can be installed with feeding mechanism, manipulator, transmission and sorting mechanism. The tr*ning module and PLC host can be placed on the pull-out bracket.
Touch screen: 7-inch true color industrial grade, module material requirements: high-strength plastic shell, light weight, panel is iron spray-coated board.
PLC module and inverter module: PLC 48-point IO Mitsubishi FX2N-48MR; inverter: Mitsubishi D720 0.75KW; module material requirements: high-strength plastic shell, light weight, panel is aluminum-plastic plate, patterns and text symbols are screen printed with imported ink .
Power module: 1 three-phase power m*n switch (with leakage and short-circuit protection), 3 fuses, 2 single-phase power sockets, 5 safety sockets;
button modules: 24 V/6 A, 12 V/2 A each One set; 1 emergency stop button, 2 transfer switches, 1 buzzer, 1 yellow, green and red reset button, 1 yellow, green and red self-locking button, 24V indicator light yellow, green and 2 red each;
integrated terminal strip: There is a primary wiring area (terminal block) and a secondary wiring area (safety socket) opposite each other on both sides of the terminal block housing; the terminal block and the corresponding safety socket are connected through conductive elastic parts; The edge of the wiring strip shell is rolled up and equipped with screw holes for fixation, so it can be fixed on the tr*ning table.
Feeding mechanism: 1 feeding mechanism, 1 DC motor, 1 photoelectric sensor, 1 warning light, m*nly to push out the workpieces in the workpiece library in sequence.
Pneumatic manipulator device: four degrees of freedom pneumatic manipulator; two limit baffles are installed on both sides of the pneumatic arm. The baffles are equipped with inductive sensors and buffer valves to limit the rotation of the arm. The entire handling mechanism can complete four degrees of freedom movements, including arm expansion and contraction, arm rotation, hand claw up and down, and hand claw elasticity.
Material sorting device: The conveyor belt is driven by a three-phase asynchronous motor. A drop opening is designed at the end of the conveyor belt to detect the material through a photoelectric sensor. There are three discharge chutes on the conveyor belt, and there are inductive sensors, optical fiber sensors, etc. at the corresponding positions. At the same time, they are facing each other. There are pushing cylinders installed at the material trough, with a total of three cylinders. The conveyor belt uses a removable aluminum alloy bracket.
3D simulation teaching software: This software can be programmed through the software's built-in PLC program programming interface and can be written into a virtual PLC to control the 3D simulation model . It can simulate the start, stop, forward and reverse rotation of the conveyor belt, two-channel sorting of materials of different sizes, material supply control, material detection, material processing, mechanical control, traffic light control, three-channel sorting of materials of different sizes, elevator control, and materials of different sizes. There are no less than 20 3D simulation models including forward and reverse transport to different warehouses via conveyor belts, defective product sorting, automatic door control, stage lifting and curt*n control, etc. The software can also monitor the virtual PLC input/output status and use the reset function to reset a component when it gets stuck. The software has a step-by-step teaching function, teaching from easy to difficult.

virtual simulation system

1. M*ntenance of electricians , electronic motors and vocational qualification tr*ning assessment simulation software

This software is in apk format and can be used on PC or mobile. This software can set faults manually or automatically. This software can manually set fault points through the green box in the circuit diagram (you can set up to 39 fault points), you can also automatically set one random fault point, two random fault points, three random fault points, four random fault points, and five random fault points through the system. It has functions such as toolbox, component library, magnifying glass, circuit diagram, etc. You can choose a multimeter for testing through the toolbox, select appropriate components through the component library, and clearly understand each component and circuit through the magnifying glass. This software allows students to understand the working principle and circuit structure of the motor star-delta start control circuit through the setting of faults in the motor star-delta start control circuit and various investigations.

2. Virtual spectrum analyzer, logic analyzer, oscilloscope, and three-meter simulation software:

This software is in apk format and can be used on PC or mobile terminals. The functions of this software are: resistance measurement, AC voltage measurement (measuring transformer, if the multimeter burns out when measuring the transformer, black smoke will emit prompts and can reset the multimeter), determine the polarity of the transistor, measure the DC voltage (the light turns on when the ammeter is turned on), measure the DC current, and determine the quality of the capacitor. This software can drag the red and black pen tips at will. When the two pen tips are dragged and positioned on the object to be measured, a red circle will be displayed. If the positioning is not accurate, no red circle will be displayed, and when incorrect operations are performed (such as the wrong range selected, If the measured data is wrong, etc.), the meter pointer will be unresponsive, prompting errors and re-measurement, etc. This multimeter can select AC voltage range, DC voltage range, resistance range, current range, resistance adjustment to 0, and can enlarge the display data. Clearly view the measured data size. Students can learn the correct use of multimeters through this software.

3. Microcontroller , PLC programmable design and control virtual simulation software:

This software is developed based on unity3d and has built-in experimental steps, experimental instructions, circuit diagrams, component lists, connection lines, power on, circuit diagrams, scene reset, return and other buttons. After the connections and codes are correct, you can start/stop, The forward movement and reverse movement buttons operate the 3D machine tool model to move. In the connected line state, the 3D machine tool model can be enlarged/reduced and translated.

1. Relay control: Read the experiment instructions and enter the experiment. By reading the circuit diagram, select the relays, thermal relays, switches and other components in the component list and drag and drop them into the electrical cabinet. The limiters are placed in the three-dimensional On the machine tool model, you can choose to cover it, and some component names can be renamed. Then click the Connect Line button to connect terminals to terminals. After successfully connecting the machine tool circuit, choose to turn on the power and proceed. If the component or line An error box will pop up if there is a connection error, and the scene can be reset at any time.

2. PLC control: The experiment is the same as relay control, with the addition of PLC control function. After the connection is completed, enter the program writing interface through the PLC coding button, and write two programs, forward and reverse, with a total of 12 ladder diagram symbols. The writing is completed. Finally, select Submit for program verification. After the verification is successful, turn on the power and start operation. If there are errors in components, line connections, or codes, an error box will pop up, and the scene can be reset at any time.

3. Single-chip microcomputer control: The experiment is the same as relay control, with the addition of single-chip microcomputer control function. After the connection is completed, enter the programming interface through the C coding button, enter the correct C language code, and after successful submission and verification, turn on the power for operation, components, lines If there are connection or code errors, an error box will pop up, and the scene can be reset at any time.

Configuration of optical, mechanical and electrical integration practical tr*ning and assessment device

serial number

name

M*n components or models and specifications

quantity

1

Tr*ning table

1200*800*840 mm, the table is 20*80 aluminum profile.

1 piece

2

touch screen module

Kunlun pass state (including communication lines with computers and PLC)

1 piece

3

PLC module

PLC 48 points IO Mitsubishi FX2N-48MR (including programming cable, programming software)

1 piece

4

Frequency converter module

Mitsubishi D720 0.75KW

1 piece

5

Power module

1 single-phase power m*n switch (with leakage and short-circuit protection), 2 single-phase power sockets; 1 three-phase leakage switch and 3 fuses

1 piece

6

button module

Two groups of 24 V/6 A and one group of 12 V/2 A; 1 emergency stop button, 2 transfer switches, 1 buzzer, 1 yellow, green, and red reset button, and 1 yellow, green, and self-locking button. 1 each red, 2 24V indicator lights each yellow, green and red;

1 set

7

Turntable loading parts

Turntable loading mechanism, DC reduction motor, magnetic switch, solenoid valve, 1 photoelectric switch;

1 set

8

Pneumatic manipulator parts

1 single-output double-rod cylinder, 1 single-output rod cylinder, 1 *r gripper, 1 rotating cylinder, 6 magnetic switches, 4 single-control solenoid valves;

1 set

9

Belt conveyor parts

1 three-phase reduction motor (380 V, output speed 40r/min), 1 flat belt 1100*60*1.5 mm;

1 set

10

Object sorting component

3 single-rod cylinders, 1 metal sensor, 2 color sensors, 3 magnetic switches, 3 object guides, 3 single-control electromagnetic reversing valves

1 set

11

Terminal module

Terminal blocks and safety sockets

1 piece

12

materials

3 metal pcs, 3 nylon black and white pcs each

1 set

13

Safety plug

 

1 set

14

trachea

6 trachea sufficient

1 set

15

Supporting tools

Multimeter, wire strippers, needle nose pliers, crimping pliers, test pen, marker, small slotted and Phillips screwdrivers, medium slotted and Phillips screwdrivers, soldering iron, adjustable wrench, Allen wrench (9 pieces), Steel ruler, safety protection supplies, drawing tools, etc.

1 set

16

Product supporting CD

 

1 set

17

Silent *r compressor

1Mpa, *r pump noise ≦65 decibels, in line with national standards

1 set

Hot-selling product: Electrician tr*ning bench


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