ZOPGJD-04 modular automatic production line training device

The practical tr*ning device is the most typical mechatronics and automation product. It is developed for vocational schools, education and tr*ning institutions, etc. It is suitable for mechanical manufacturing and automation, mechatronics, electrical engineering and automation, and control. Teaching and tr*ning in engineering, measurement and control technology, computer control, automation control and other related majors. It is close to the industrial production and manufacturing site and is specially designed for practical tr*ning and teaching, strengthening various control and engineering practice capabilities.
The system includes a variety of control technologies such as pneumatics , motor drive and control, frequency converters, and touch screens in the mechatronics major. It is suitable for students in related majors to carry out engineering practice, course design, and tr*ning for engineering and technical personnel who are new to the job.

Technical Parameters:

1. Input power supply: single-phase three-wire AC220V±10% 50Hz
2. Working environment: ambient temperature range is -5℃～+40℃, relative humidity <85% (25℃) altitude <4000m
3. Device capacity: <1.5kVA
4 , Equipment appearance size: 410cm*180cm*150cm
5. Single station workbench size: 880mm*470mm*1500mm

Practical tr*ning items:

1. Understand the application of sensors
2. Observe the application of pneumatic components
3. Master PLC control technology
Modular flexible automated production line tr*ning system Each of the eight workstations has a set of PLC host computers, which can be divided into eight completely independent workstations for tr*ning. After becoming familiar with the composition of the production process and electrical control system of each unit, PLC programming can be used to complete:
1) System fault detection
2) Workpiece loading program control
3) Workpiece handling program control
4) Workpiece detection program control
5) Workpiece handling installation program Control
6) Workpiece installation program control
7) Workpiece classification program control
8) Multi-work station program control
9) Work unit networking program
control 10) Stepper motor drive control 11
) Robot handling control
12) Waste sorting control
13) Transmission Belt control, etc.
4. Electrical control system installation and debugging
5. Mechanical system installation and debugging
6. Motor drive debugging
7. System m*ntenance and fault detection technology

3. System composition:
(1) The material detection unit of the electromechanical integrated flexible production line
consists of a hopper, a rotary table, a cargo table, a spiral guide mechanism, a plane thrust bearing, a DC reduction motor (10W/24V 5r/m), and a workpiece slide , lifting device, counting switch, photoelectric switch, single-rod cylinder, electrical installation board, etc. It m*nly completes the delivery of workpieces from the return loading table to the inspection station in sequence. The lifting device lifts the workpieces and detects the color of the workpieces.
M*n Specifications:

Practical tr*ning content:
1. First station pneumatic component learning
2. First station sensor experiment
3. First station mechanical installation and debugging experiment
4. Electrical circuit experiment (1)
5. PLC basic instruction learning and practical application experiment (1)
6 , First station loading program control experiment
7. First station system fault detection experiment
8. First and second station network program control experiment (1)
(2) The handling station
consists of a robot arm, a cross arm, a rotary table, a mechanical claw, and an assembly It is composed of weights, rotating cylinders, etc., and m*nly completes the transportation of workpieces.
M*n Specifications:

Practical tr*ning content:

1. Second station pneumatic circuit learning
2. Second station sensor experiment
3. Second station mechanical installation and debugging experiment
4. Electrical circuit experiment (2)
5. PLC basic instruction learning and practical application experiment (2)
6. Second station Handling program control experiment
7. Second station system fault detection experiment
8. Second, one-station network program control experiment (2)

(3) The processing unit
consists of a 4-station rotating worktable, a planar thrust bearing, and a DC reduction motor (10W/ 24V 5r/m), tool library (3 types of tools), lifting processing system, processing components, detection components, photoelectric sensors, turntable position sensors, stepper motors, stepper motor drivers, electrical hanging boards, etc. M*nly completes material processing and depth inspection. The workpiece is inspected and processed on the rotating platform. The rotating platform is driven by a DC motor. The positioning of the platform is completed by a relay circuit, and the position of the platform is detected by an inductive sensor. The workpiece is inspected and drilled on the platform in parallel. During drilling, the clamping actuator clamps the workpiece. The processed workpiece is sent to the next workstation through the electrical branch.
M*n Specifications:

Practical tr*ning content:
1. The third station pneumatic component learning
2. The third station sensor experiment
3. The third station mechanical installation and debugging experiment
4. Electrical circuit experiment (3)
5. PLC basic instruction learning and practical application experiment (3)
6 , The third station multi-station workbench program control experiment
7. The third station system fault detection experiment
8. The third and fifth station network program control experiments (3)
(4) The handling unit
consists of a manipulator, a linear moving mechanism, and a rodless cylinder , thin cylinder, single-rod cylinder, parallel *r clamp, industrial guide r*l, electrical installation board, etc. It m*nly completes the extraction and transportation of workpieces. The *r gripper on the extraction device lifts the workpiece from the previous station and transfers the workpiece to the next unit based on the workpiece information results from the previous station. This work unit can be combined with other work units and define other classification criteria, and the workpieces can be transferred directly to the next work unit.
M*n Specifications:

Practical tr*ning content:
1. Learning of pneumatic components and circuits in the fourth station
2. Sensor experiment in the fourth station
3. Mechanical installation and debugging experiment in the fourth station (4)
4. Electrical circuit experiment (4)
5. Learning and practical application of basic PLC instructions Experiment
6. Robot handling program control experiment at the fourth station
7. System fault detection experiment at the fourth station (4)
8. Network program control experiment at the fourth and fifth stations (4)
(5) The conveyor belt station
consists of a conveyor belt, a detection mechanism, and a pusher It is composed of material cylinder, rotating cylinder, sorting trough, AC motor, frequency converter, synchronous pulley, photoelectric sensor, color mark sensor, etc. It m*nly completes the transportation and sorting of workpieces.
M*n Specifications:

Practical tr*ning content:
1. Learning about pneumatic components and circuits at the fifth station
2. Sensor experiment at the fifth station
3. Mechanical installation and debugging experiment at the fifth station (V)
4. Electrical circuit experiment (V)
5. Learning and practical application of basic PLC instructions Experiment
6. Workpiece transfer program control experiment at the fifth station
7. System fault detection experiment at the fifth station (5)
8. Network program control experiment at the fifth and sixth stations (5)
(6) The installation station
consists of a material barrel, a material changing mechanism, It consists of a pushing mechanism, industrial guide r*l, rotating cylinder, vacuum suction cup, rocker arm, electrical installation board, etc. It m*nly completes the loading and installation of two different workpieces. Provide the system with small two-color artifacts one by one. During the feeding process, small workpieces are pushed out from the silo one by one by a double-acting cylinder. Then, the vacuum suction cup on the conversion module picks up the workpieces. The rotating arm of the conversion module moves the workpieces to the next work unit driven by the rotating cylinder. transmission location.
M*n Specifications:

Practical tr*ning content:
1. Pneumatic components and circuit learning at the sixth station
2. Sensor experiment at the sixth station
3. Mechanical installation and debugging experiment at the sixth station (6)
4. Electrical circuit experiment (6)
5. Learning and practical application of basic PLC instructions Experiment
6. Sixth station workpiece installation program control experiment
7. Sixth station system fault detection experiment (6)
8. Sixth and seventh station network program control experiment (6)
(7) The handling and installation unit
consists of a manipulator, a mobile sliding table, It is composed of an installation workbench, thin cylinder, linear cylinder, industrial guide r*l, slider, counterweight block, etc. It m*nly completes the transportation of workpieces.

M*n Specifications:

Practical tr*ning content:
1. Learning about pneumatic components and circuits at the seventh station
2. Mechanical installation and debugging experiments at the seventh station
3. Electrical circuit experiments (7)
4. Learning basic PLC instructions and practical application experiments (7)
5. Workpieces at the seventh station Handling program control experiment
6. System fault detection experiment at the seventh station
7. Networking program control experiment at the seventh and sixth stations (7)
8. Networking program control experiment at the seventh and eighth stations (7)
(8) The classification unit
is driven by a stepper motor , stepper motor driver, roller screw, three-dimensional library, pushing cylinder, inductive sensor, solenoid valve, electrical installation board, etc. M*nly completes the classification and storage of finished workpieces.
M*n Specifications:

Practical tr*ning content:
1. Learning about pneumatic components and circuits at the eighth station
2. Mechanical installation and debugging experiments at the eighth station
3. Electrical circuit experiments (8)
4. Learning basic PLC instructions and practical application experiments (8)
5. Workpieces at the eighth station Classified program control experiment
6. System fault detection experiment at the eighth station
7. Networked program control experiment at the eighth and seventh stations (8)
8. Networked program control experiment at all eight stations (8)
9. Stepper motor drive control experiment
(9) Touch screen monitoring unit:
It is composed of Kunlun Tongt* EPC7062TD, 7-inch STN256 color, etc. It m*nly monitors the working status of each sub-station and coordinates the operation of each station to complete the integration of the industrial control network. The bus structure adopts RS485 network communication, which enables real-time exchange of control information and status data between stations. Each station is equipped with a programming cable.
(10) MCGS industrial configuration monitoring software:
When all 8 units enter the networked state, the administrator can conveniently control the operation, pause, continue, stop, etc. of the entire system through various configuration buttons in the configuration monitoring machine and w*t for additional You can also control the running, pause, continue, stop, etc. of a single unit. The working status of each unit as well as the material and color of the workpiece can also be clearly seen on the monitoring screen.
(11) Accessories
1. Processing workpiece group: including large workpieces (three types) and small workpieces (two types). The workpiece set can be assembled and disassembled multiple times.
2. Provide equipment instructions, tr*ning instructions and software instructions required for the experiment.
3. Supporting tools: Allen wrenches, multimeters, needle nose pliers, slotted screwdrivers, cross screwdrivers, electric ferrochrome, etc.;
4. Silent *r pump and connecting *r pipes, etc.
(12) Virtual simulation system

1. M*ntenance of electricians , electronic motors and vocational qualification tr*ning assessment simulation software

This software is in apk format and can be used on PC or mobile. This software can set faults manually or automatically. This software can manually set fault points through the green box in the circuit diagram (you can set up to 39 fault points), you can also automatically set one random fault point, two random fault points, three random fault points, four random fault points, and five random fault points through the system. It has functions such as toolbox, component library, magnifying glass, circuit diagram, etc. You can choose a multimeter for testing through the toolbox, select appropriate components through the component library, and clearly understand each component and circuit through the magnifying glass. This software allows students to understand the working principle and circuit structure of the motor star-delta start control circuit through the setting of faults in the motor star-delta start control circuit and various investigations.

2. Virtual spectrum analyzer, logic analyzer, oscilloscope, and three-meter simulation software:

This software is in apk format and can be used on PC or mobile terminals. The functions of this software are: resistance measurement, AC voltage measurement (measuring transformer, if the multimeter burns out when measuring the transformer, black smoke will emit prompts and can reset the multimeter), determine the polarity of the transistor, measure the DC voltage (the light turns on when the ammeter is turned on), measure the DC current, and determine the quality of the capacitor. This software can drag the red and black pen tips at will. When the two pen tips are dragged and positioned on the object to be measured, a red circle will be displayed. If the positioning is not accurate, no red circle will be displayed, and when incorrect operations are performed (such as the wrong range selected, If the measured data is wrong, etc.), the meter pointer will be unresponsive, prompting errors and re-measurement, etc. This multimeter can select AC voltage range, DC voltage range, resistance range, current range, resistance adjustment to 0, and can enlarge the display data. Clearly view the measured data size. Students can learn the correct use of multimeters through this software.

3. Microcontroller , PLC programmable design and control virtual simulation software:

This software is developed based on unity3d and has built-in experimental steps, experimental instructions, circuit diagrams, component lists, connection lines, power on, circuit diagrams, scene reset, return and other buttons. After the connections and codes are correct, you can start/stop, The forward movement and reverse movement buttons operate the 3D machine tool model to move. In the connected line state, the 3D machine tool model can be enlarged/reduced and translated.

1. Relay control: Read the experiment instructions and enter the experiment. By reading the circuit diagram, select the relays, thermal relays, switches and other components in the component list and drag and drop them into the electrical cabinet. The limiters are placed in the three-dimensional On the machine tool model, you can choose to cover it, and some component names can be renamed. Then click the Connect Line button to connect terminals to terminals. After successfully connecting the machine tool circuit, choose to turn on the power and proceed. If the component or line An error box will pop up if there is a connection error, and the scene can be reset at any time.

2. PLC control: The experiment is the same as relay control, with the addition of PLC control function. After the connection is completed, enter the program writing interface through the PLC coding button, and write two programs, forward and reverse, with a total of 12 ladder diagram symbols. The writing is completed. Finally, select Submit for program verification. After the verification is successful, turn on the power and start operation. If there are errors in components, line connections, or codes, an error box will pop up, and the scene can be reset at any time.

3. Single-chip microcomputer control: The experiment is the same as relay control, with the addition of single-chip microcomputer control function. After the connection is completed, enter the programming interface through the C coding button, enter the correct C language code, and after successful submission and verification, turn on the power for operation, components, lines If there are connection or code errors, an error box will pop up, and the scene can be reset at any time.

Hot-selling product: Electrician tr*ning bench