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Mechanical Basic
ZOP-S1 transparent hydraulic injection machine demonstration training device
Transparent hydraulic injection molding machine demonstration device, the simulation injection molding machine training table includes the basic actions such as pre -plastic, glue, cooling, mold opening, molding, and topic of the injection molding machine in the process of automation. Structure and action principles.
1. Overview The
transparent hydraulic injection molding machine demonstration model is a modern teaching equipment that breaks down the automation process of the injection molding machine in det*l and demonstrates each action in the injection molding process item by item . It includes the basic actions of the injection molding machine such as pre-molding, injection, cooling, mold opening, mold closing, and ejection during the automated process, and presents the structure and action principles of each part in det*l and intuitively.
2. Technical parameters
1. Working oil: 6# hydraulic red oil
2. Working pressure: about 1.0MPA
3. AC power supply: single-phase 220VAC 50HZ
4. DC power supply: 12VDC
5. Demonstration table size (mm): 1200x530x1350
6. Machine weight: about 120kg
3. M*n features
1. The body and hydraulic valves are all made of imported plexiglass. This plexiglass material has good corrosion resistance and anti-wear properties, and does not discolor for a long time. The demonstration effect is realistic. The cabinet is made of 1MM thick SPCC. Made of cold-rolled plate, strong and beautiful, the surface is made of medium-temperature phosphating anti-rust p*nt and electrostatic spraying.
2. Special hydraulic oil: This demonstration platform uses hydraulic red oil. During the demonstration process, the flow direction of the hydraulic oil can be clearly seen, and it adds a transparent and seamless aesthetic.
3. Diversified control: controlled by PLC , automatic and manual switching can be realized. Glue injection, mold opening, mold closing, ejection and mold core pulling are all controlled by hydraulic pressure.
4. Microcontroller and PLC programmable design and control virtual simulation software.
This software is developed based on unity3d. It has built-in task books and experimental prompts. It adopts the form of three-dimensional roaming. The movement can be controlled by the keyboard, the mouse can control the direction of the lens, and the mouse wheel can control the distance of the screen. Rotated 360 degrees, the three-dimensional wall has electrical diagrams p*nted on it.
1. Equipment component assembly: Follow the highlighted prompts to find the component control rack. You can drag components from the component library according to the electrical component layout diagram and place them on the component control rack. The component library is equipped with control panels, switching power supplies, micro relays, and PLCs. , frequency converter, stepper motor , AC motor, servo motor, servo driver, stepper driver, interface board, operation panel, circuit breaker, servo motor interface, digital display voltmeter, there will be a prompt when the selection is wrong.
2. Technical indicator measurement: Select a multimeter to check the servo motor connection cable and the servo driver with BOP panel. Adjust the left and right buttons to the ohm range, drag the black and red test leads and insert them into the R, S, T, U, V, W, and ground phases respectively for testing. For resistance value, according to the highlighted prompt, find the power switch in the scene, drag the pen or multimeter to measure whether the power is on.
3) Connection of electrical components: According to the electrical wiring diagram, connect the power lines and control lines, highlight the interface, connect the driver, interface board, power line, servo motor, encoder, PLC, and relay in order, and turn on the m*n power After switching on the switch, servo power switch, and faulty circuit switch, a fault code will be prompted and you can select the cause of the fault from three items.
4) Parameter adjustment test: Turn on the power to adjust the speed, set the driver parameters according to the requirements of the mission statement, perform inching control/analog speed adjustment/multi-stage speed control, and observe the three-dimensional servo motor motion control. Select any of the 6 PLC programs and then adjust the servo drive analog speed. The PLC parameters are adjustable. Set the drive parameters and enter the three-dimensional servo motor motion control interface and electrical display interface. The operation panel is equipped with servo start, low speed, medium Speed, high speed, servo stop, torque limit, abnormal reset, forward/reverse rotation selection, 0-10 sliding control (the electrical panel displays the value in real time).
5) Inspect the three-dimensional virtual simulation machine of the servo system mask machine, observe its structure, inject fault points, select multiple fault causes, and locate faults. Connect the fault causes with the corresponding detection and positioning methods, and troubleshoot after selecting the correct ones. Connect the cause of the f*lure with the corresponding solution.
6) Control process plan, optional single machine mode and online mode of inching control/analog speed regulation/multi-stage speed regulation control, call up the control panel, display the operation of 3 production lines, perform real-time control, optional inching, low and medium High-speed, start and stop control, the speed is adjustable. According to the control plan, the system automatically determines the performance of the production line and submits a disclosure record.
4. Teaching purposes
1. Dynamic demonstration of the automation process of the injection molding machine
2. Working principle of the injection molding machine
3. Structure of the injection molding machine
4. Motor control system of the injection molding machine
5. Composition of the hydraulic system
6. Function and design requirements of the pouring system
7. Injection mold core pulling mechanism
8. Mold cooling water circulation process
5. Supporting injection mold (optional)
transparent hydraulic injection molding machine demonstration model is a modern teaching equipment that breaks down the automation process of the injection molding machine in det*l and demonstrates each action in the injection molding process item by item . It includes the basic actions of the injection molding machine such as pre-molding, injection, cooling, mold opening, mold closing, and ejection during the automated process, and presents the structure and action principles of each part in det*l and intuitively.
2. Technical parameters
1. Working oil: 6# hydraulic red oil
2. Working pressure: about 1.0MPA
3. AC power supply: single-phase 220VAC 50HZ
4. DC power supply: 12VDC
5. Demonstration table size (mm): 1200x530x1350
6. Machine weight: about 120kg
3. M*n features
1. The body and hydraulic valves are all made of imported plexiglass. This plexiglass material has good corrosion resistance and anti-wear properties, and does not discolor for a long time. The demonstration effect is realistic. The cabinet is made of 1MM thick SPCC. Made of cold-rolled plate, strong and beautiful, the surface is made of medium-temperature phosphating anti-rust p*nt and electrostatic spraying.
2. Special hydraulic oil: This demonstration platform uses hydraulic red oil. During the demonstration process, the flow direction of the hydraulic oil can be clearly seen, and it adds a transparent and seamless aesthetic.
3. Diversified control: controlled by PLC , automatic and manual switching can be realized. Glue injection, mold opening, mold closing, ejection and mold core pulling are all controlled by hydraulic pressure.
4. Microcontroller and PLC programmable design and control virtual simulation software.
This software is developed based on unity3d. It has built-in task books and experimental prompts. It adopts the form of three-dimensional roaming. The movement can be controlled by the keyboard, the mouse can control the direction of the lens, and the mouse wheel can control the distance of the screen. Rotated 360 degrees, the three-dimensional wall has electrical diagrams p*nted on it.
1. Equipment component assembly: Follow the highlighted prompts to find the component control rack. You can drag components from the component library according to the electrical component layout diagram and place them on the component control rack. The component library is equipped with control panels, switching power supplies, micro relays, and PLCs. , frequency converter, stepper motor , AC motor, servo motor, servo driver, stepper driver, interface board, operation panel, circuit breaker, servo motor interface, digital display voltmeter, there will be a prompt when the selection is wrong.
2. Technical indicator measurement: Select a multimeter to check the servo motor connection cable and the servo driver with BOP panel. Adjust the left and right buttons to the ohm range, drag the black and red test leads and insert them into the R, S, T, U, V, W, and ground phases respectively for testing. For resistance value, according to the highlighted prompt, find the power switch in the scene, drag the pen or multimeter to measure whether the power is on.
3) Connection of electrical components: According to the electrical wiring diagram, connect the power lines and control lines, highlight the interface, connect the driver, interface board, power line, servo motor, encoder, PLC, and relay in order, and turn on the m*n power After switching on the switch, servo power switch, and faulty circuit switch, a fault code will be prompted and you can select the cause of the fault from three items.
4) Parameter adjustment test: Turn on the power to adjust the speed, set the driver parameters according to the requirements of the mission statement, perform inching control/analog speed adjustment/multi-stage speed control, and observe the three-dimensional servo motor motion control. Select any of the 6 PLC programs and then adjust the servo drive analog speed. The PLC parameters are adjustable. Set the drive parameters and enter the three-dimensional servo motor motion control interface and electrical display interface. The operation panel is equipped with servo start, low speed, medium Speed, high speed, servo stop, torque limit, abnormal reset, forward/reverse rotation selection, 0-10 sliding control (the electrical panel displays the value in real time).
5) Inspect the three-dimensional virtual simulation machine of the servo system mask machine, observe its structure, inject fault points, select multiple fault causes, and locate faults. Connect the fault causes with the corresponding detection and positioning methods, and troubleshoot after selecting the correct ones. Connect the cause of the f*lure with the corresponding solution.
6) Control process plan, optional single machine mode and online mode of inching control/analog speed regulation/multi-stage speed regulation control, call up the control panel, display the operation of 3 production lines, perform real-time control, optional inching, low and medium High-speed, start and stop control, the speed is adjustable. According to the control plan, the system automatically determines the performance of the production line and submits a disclosure record.
4. Teaching purposes
1. Dynamic demonstration of the automation process of the injection molding machine
2. Working principle of the injection molding machine
3. Structure of the injection molding machine
4. Motor control system of the injection molding machine
5. Composition of the hydraulic system
6. Function and design requirements of the pouring system
7. Injection mold core pulling mechanism
8. Mold cooling water circulation process
5. Supporting injection mold (optional)
| serial number | product name | Model specifications (mm) | serial number | product name | Model specifications (mm) |
| 1 | Single parting surface mold | 240×150 | 7 | Incline guide column mold | 240×150 |
| 2 | Double parting surface mold | 240×150 | 8 | Haf model | 240×150 |
| 3 | Submersible gate mold | 240×150 | 9 | Inclined top mold | 240×150 |
| 4 | Reset the mold first after ejection | 240×150 | 10 | Rotating tooth pattern mold | 240×150 |
| 5 | Push plate mold | 240×150 | 11 | Hot runner mold | 240×150 |
| 6 | Second ejection mold | 240×150 | 12 | Bend pipe mold |
240×150 |
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