Electrical training

ZOPDG-JS repair electronics technician skills experimental device

Maintenance electrical technician skills experimental desk, first- and second -level maintenance electrical training device integrates PLC, communication module, inverter, touch screen, simulation training object, simulation software, configuration software. Suitable for PLC programming control.

"ZRDG-JS M*ntenance Electrician Technician Skills Tr*ning Device" is developed based on the Vocational Skills Appr*sal Center of the Ministry of Labor and Social Security for the vocational tr*ning and skill appr*sal of m*ntenance electrician technicians and senior technicians. It integrates plc , communication module, inverter , touch screen, simulation tr*ning object, simulation software, and configuration software in one. It is suitable for PLC programmable control, frequency conversion speed control, network communication tr*ning and teaching, and technician skill appr*sal and assessment.

1. Device characteristics

(1) Each tr*ning device consists of a control panel, a tr*ning table, a PLC host component, a communication module, an inverter, a touch screen, a tr*ning module, etc.

(2) It adopts a pendant structure and has switching, analog, frequency conversion speed regulation, control objects, touch screen, bus communication and other units, which can complete control tr*ning and teaching of logic, simulation, process, motion, etc.

(3) Practical tr*ning and teaching of industrial control network configuration and monitoring: Connect the student device (slave station) PLC and the teacher's master station PLC system through the RS-485 fieldbus network. The PLC of the student device (slave station) runs the program of the PLC control object. Using the centralized monitoring function of the network, the teacher's m*n station PLC can monitor the network in real time, meeting the on-site control requirements. Each student can operate and control independently. The above-mentioned various tr*ning objects can be controlled through PLC and monitored in real time through MCGS configuration software.

(4) The device is equipped with voltage-type and current-type leakage protectors. Each power output has monitoring and short-circuit protection functions. Each measuring instrument has reliable protection functions, making it safe and reliable to use. The control panel is also equipped with a timer. It also functions as an alarm recorder to record the tr*ning and assessment time and the number of misoperations.

2. Technical performance

1. Input power: three-phase four-wire (or three-phase five-wire) ~ 380V ±10% 50Hz

2. Working environment: temperature -10℃~+40℃, relative humidity <85% (25℃), altitude <4000m

3.Device capacity: <0.5KVA

4. Overall dimensions: 1680mm×700mm×1300mm

5. Safety protection: It has leakage voltage and leakage current protection devices, and is safe and in line with national standards.

6. Virtual multimeter parameters:

AC voltage ranges: 10, 50, 250, 1000

DC voltage range points: 0.25, 1, 2.5, 10, 50, 250, 1000

Ohm scale: x1, x10, 100, 1000, 1K, x10K, x100K

Ammeter gears: 50μa, 0.5, 5, 50, 500

BATT: 1.2-3.6V, RL=12Ω

BUZZ:R×3

Infrared emission detection function: vertical angle ±15°, distance 1-30cm

Transistor measuring hole

3. Basic configuration and functions of the tr*ning device

The tr*ning device consists of a control screen, a tr*ning table, a Mitsubishi host tr*ning component, a tr*ning simulation object hanging box (cont*ning a wealth of industrial field equipment simulation tr*ning objects), physical objects, an inverter hanging box, a touch screen hanging box, and an AC motor . , contactor, bus unit, communication module, industrial control configuration software, simulation software, motor guide r*l and speed measuring mechanism.

(1) Control screen

1. The three-phase four-wire 380V AC power supply supplies power to the device after passing through the *r switch. The grid voltmeter monitors the grid voltage and is protected by an illuminated fuse. The power supply of the control panel is controlled by a key switch and a start-stop switch. It also has a leakage alarm indication and The alarm is reset. Timer and alarm recorder: usually used as a clock, with functions such as setting time, timing alarms, cutting off power, etc.; it can also automatically record the number of leakage alarms caused by wiring or operation errors.

2. DC power supply: one channel of adjustable DC voltage output from 0 to 15V, and one channel adjustable output of DC current from 0 to 20mA.

3. Intelligent DC voltmeter: Measuring range: 0-1000V

4. Intelligent DC ammeter: Measuring range: 0-5A

5. Function module: eight-digit level display, eight-digit logic level output, eight inching switches, a set of floor and direction displays, music box, DC 24V relay, and several signal conversion sockets.

6. FX host tr*ning components: equipped with Mitsubishi FX3U-48 mT host, integrated digital I/O (24 digital inputs), FX2N-485BD communication module (2 A/D inputs, 1 D/A output) And RS-485 communication module, supporting SC-09 programming cable.

7. M*ntenance of electricians, electronic motors and vocational qualification tr*ning assessment simulation software

This software is in apk format and can be used on PC or mobile. This software can set faults manually or automatically. This software can manually set fault points through the green box in the circuit diagram (you can set up to 39 fault points), you can also automatically set one random fault point, two random fault points, three random fault points, four random fault points, and five random fault points through the system. It has functions such as toolbox, component library, magnifying glass, circuit diagram, etc. You can choose a multimeter for testing through the toolbox, select appropriate components through the component library, and clearly understand each component and circuit through the magnifying glass. This software allows students to understand the working principle and circuit structure of the motor star-delta start control circuit through the setting of faults in the motor star-delta start control circuit and various investigations.

8. Microcontroller , PLC programmable design and control virtual simulation software:

This software is developed based on unity3d and has built-in experimental steps, experimental instructions, circuit diagrams, component lists, connection lines, power on, circuit diagrams, scene reset, return and other buttons. After the connections and codes are correct, you can start/stop, The forward movement and reverse movement buttons operate the 3D machine tool model to move. In the connected line state, the 3D machine tool model can be enlarged/reduced and translated.

Relay control: Read the experiment instructions and enter the experiment. By reading the circuit diagram, select relays, thermal relays, switches and other components in the component list and drag and drop them into the electrical cabinet. The limiter is placed on the three-dimensional machine tool model. , you can choose to cover it, and some component names can be renamed. Then click the Connect Line button to connect the terminals to the terminals. After successfully connecting the machine circuit, choose to turn on the power and proceed. If the component or line is connected incorrectly An error box will pop up and you can reset the scene at any time.

PLC control: The experiment is the same as relay control, with the addition of PLC control function. After the connection is completed, enter the program writing interface through the PLC coding button, and write two programs, forward and reverse, with a total of 12 ladder symbols. After the writing is completed, Select Submit for program verification. After the verification is successful, turn on the power for operation. Error boxes will pop up for component, line connection, and code errors, and the scene can be reset at any time.

Single-chip microcomputer control: The experiment is the same as relay control, with the addition of single-chip microcomputer control function. After the connection is completed, enter the programming interface through the C coding button, enter the correct C language code, and after successful submission and verification, turn on the power for operation, and connect the components and lines. If there is a code error, an error box will pop up, and the scene can be reset at any time.

(2) Practical tr*ning hanging box

serial number

Practical tr*ning assessment module

serial number

Practical tr*ning assessment module

1

Clicker/Music Fount*n

9

Industrial washing machine/electroplating production line

2

Assembly line/intersection traffic light

10

Stepper Motor/Linear Motion

3

Water level in water tower/Light of sky tower

11

DC motor control/temperature control

4

Automatic feeding and loading/four-section conveyor belt

12

Belt conveyor

5

Multiple liquid mixing devices

13

Four-story elevator

6

vending machine

14

Relay contact control

7

Automatic rolling mill/m*l sorting machine

15

Mitsubishi FR-D720SE-0.4KW (with RS485)

8

Robot control/automatic molding machine

16

7-inch Kunlun Tongt*

4. Motor guide r*l, optical code disk speed measurement system and digital display tachometer: including Japanese Omron 1024 photoelectric encoder and guide r*l for fixing the motor, etc. There is a five-digit tachometer on the guide r*l panel to display the current speed; it also has a photoelectric coding signal output, including two channels A and B; it also has a voltage feedback signal.

5. Three-phase squirrel cage asynchronous motor: AC 380V/△

6. Physical model:

Intelligent greenhouse control tr*ning device (analog quantity)

M*ntenance electrician technician skills test bench, first and second level m*ntenance electrician tr*ning device

The intelligent greenhouse control tr*ning device m*nly consists of temperature setting, fan speed change and host computer software control. The temperature control process is to compare the internal and external ambient temperatures collected by the temperature detection sensor with the set temperature value. The PLC analog module outputs analog quantities according to the temperature difference value to control the heater voltage to control the heating speed. According to the temperature difference value, The fan responds to signals to switch the fan's three operating modes: high speed, low speed, and stop. Light control is to control the action of the sunshade net based on the temperature difference and internal and external light signals. The entire tr*ning process can be controlled and monitored in real time through the host computer software or manually controlled. It can carry out skill tr*ning on smart greenhouse m*ntenance, equipment operation and control, and is suitable for practical tr*ning and teaching of agricultural automation and other courses.

7. Tr*ning table

The tr*ning table is made of iron with a double-layer matt dense spray-p*nted structure. The desktop is made of fireproof, waterproof, and wear-resistant high-density board. There are two large drawers (with locks) on the left and right for placing tools and information. The computer desk is connected Body design, beautiful appearance.

8. Practical tr*ning projects

(1) Basic application tr*ning of PLC simulation objects

1. Motor inching and self-locking control

2. Motor forward and reverse control

3. Motor with delayed forward and reverse control

4. Motor star/delta switching starting control

5. Responder control (priority, numerical operation)

6.Digital display control

7. Assembly line control

8. Music fount*n control

9. Tower light control (flash, emission, flowing type)

10. Water tower water level control (automatic/manual, self-diagnosis)

11. Crossroad traffic light control (sound effect, automatic/manual)

12. Automatic feeding and loading system control

13. Four-section conveyor belt control

14. Multiple liquid mixing device control

15. Robot control

16. Automatic rolling mill control

17.M*l sorting machine control

18. Automatic molding machine control

19.Vending machine control

20.Fourth floor elevator control

21. Automatic washing machine control

22. Stepper motor control

23.Linear motion control

24. Electroplating production line control

25. Temperature control control

26. DC motor control

 

(2) Comprehensive application tr*ning of PLC, frequency converter and touch screen

29. Frequency converter function parameter setting and operation

30. Frequency converter alarm and protection functions

31. Inverter stepless speed regulation

32. Frequency converter controls motor forward and reverse rotation

33.External terminal jog control

34. Multi-stage speed selection and frequency conversion speed regulation

35. External analog quantity (voltage/current) frequency conversion speed regulation

36. Instantaneous power f*lure start control

37.PID frequency conversion speed control

38.PLC controls the forward and reverse rotation of the motor at the external terminals of the frequency converter

39. Program operation control based on PLC

40. Frequency conversion open-loop speed regulation based on PLC analog control

41. Open-loop speed regulation of frequency converter based on PLC communication method

42. Speed ​​closed-loop positioning control based on PLC communication method

43. Closed-loop speed regulation of frequency converter based on PLC analog method

44.PLC and human-machine interface touch screen communication control

45.PLC, human-machine interface touch screen and frequency converter communication control

46.PLC and human-machine interface touch screen digital speed regulation

47.PLC and human-machine interface touch screen analog speed regulation

(3) Fieldbus network communication technology tr*ning

48. RS-485 network communication technology based on MCGS

(4) PLC control physical model application tr*ning

Intelligent greenhouse control tr*ning device (analog quantity)

8. Configuration list

name

model

quantity

unit

Remark

PLC tr*ning platform

Mitsubishi FX3U-48 mT with FX0N-3A

1

set

 

FX3U-485BD communication module

1

piece

 

JDJS-02A tr*ning screen

1

tower

 

SC-09 communication programming cable

1

strip

 

Practical tr*ning module

Practical tr*ning module 1

1

piece

 

Practical tr*ning module 2

1

piece

 

Practical tr*ning module 3

1

piece

 

Practical tr*ning module 4

1

piece

 

Practical tr*ning module 5

1

piece

 

Practical tr*ning module 6

1

piece

 

Practical tr*ning module 7

1

piece

 

Practical tr*ning module 8

1

piece

 

Touch screen tr*ning module

1

piece

 

Frequency converter module

1

piece

 

motor

Three-phase squirrel cage asynchronous motor 380V

1

tower

 

Motor and guide r*l

220V motor and guide r*l include 1024 encoder and tachometer

1

tower

 

Model

Intelligent greenhouse control tr*ning device

1

tower

 

Parts

AC contactor

3

indivual

 

mesh board

1

indivual

 

Time Relay

1

indivual

 

button

3

indivual

 

AC indicator light

3

indivual

 

thermal relay

2

indivual

 

Install plastic parts

several

   

software

Demo board original program

1

set

 

Simulation software

1

set

 

Tr*ning table

Tr*ning table

1

open

 

manual

Experimental guidance

2

book

 

Connecting line

Experimental stacking cable 100CM

40

strip

 

Experimental stacking cable 30CM

10

strip

 

 

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